There's also the Cyrano Jones mini-ship they built for DS9's T&T, hanging out in K-7's landing bay. Granted, not technically TOS, but kind-of.
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You didn’t see many plastic pallets back then. I would like to cut those apart for ships. I’ve seen detailed planes out of Manila folders...but the *thinking* is too modern. You have captured the mindset of the era.
Lots of lathes...what do you cut raw material into. Me? I let shapes call out to me such that I wish I had a handiman carve out a whole shape just for one greeble. But seeing how cool shapes fit together wasn’t what they did back then.
Look at books on concept cars of the era. It was all about sculpting. D-7 is as far from a Star Destroyer as you could find. Furniture, curving table-legs...
One of my favorite comic books was Iron Wolf and there was a ship called the Limerick Rake. Pre Star Wars...all flow...no Battlestar contamination...that may be your path...
Styrofoam…
Okay, call me weird, but before I start on something a bit more elaborate for the Class J cargo ship from “Mudd’s Women” I‘m indulging in a mental exercise trying to envision what I could cobble together from scrap wood in the garage as well as odds and ends around the house and what I could pick up from the local crafts store (Michael’s) or Home Depot.
Call it film prop making dirt cheap. The challenge here is recognizing if whatever I find, beyond scrap wood, could have been around in 1966.
I’m sure wood dowl was available then so cylindrical nacelles for a small miniature aren’t a problem.
I will daresay if I were ever involved in again enhancing TOS for a remastering this is the route I’d take. That in hand with taking TOS’ aesthetic, making it pristine and filling in some of the blanks. That would mean also recreating TOS’ lighting and cinematography.
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