WORK COMMENCES RIGHT AWAY the next morning on finishing out the defense officer module. Bob sets the targeting scanner screen within the 'cave,' while Ernie hooks up the light panel and sets it in place overhead.
The large screen is a unique design among the bridge display systems. It is a flat panel, high resolution vector display with a neutral matte finish high persistence coating. It is able to display large amounts of targeting and acquisition data with lossless clarity in the sub-nanometer range. The lower part of the screen contains a viewport directed at the officer's seated eye level that can display targeting overlays and real-time 3D images via a high-resolution holomonitor mounted behind the screen.
The light box is a full-spectrum flat unit, no different from the standard general illumination used throughout Starfleet vessels. The emitter is angled forward to throw light over the shoulder of the operator. The angle and intensity of the light is adjustable to a limited degree. The assembly rests in place within a frame for ease of access.
The holomonitor mount is accessed from the corridor and fits onto brackets fastened to the back of the display screen. The monitor is long, rather heavy, and awkward to hold with no convenient place to grab it. It's very delicate, cannot be adjusted in situ, and mounts in a place that's slightly above eye level and slightly less than arm's reach away. Not to mention it's an old, obsolete, rare, and expensive component. In short, wrangling it in place is an absolute beast. Just a perfect job, in other words, for poor Ernie!
While Ernie wrestles behind the shell in the dark, cramped recesses, I have the much more pleasant job of installing the control surfaces. Here, I'm setting in the torpedo load status display. It locks into place with toggles under the face of the control board, as you can see me doing here.
The iconic shield status display fits into the corner of the cave above the control board. It's a tight friction fit to allow it to be somewhat adjustable. It, like all of the bridge control or display units, was Phase II designed to be self-contained, to the extent that it only requires one power and one data connection to operate.
Because of the wiring we're using, my work here is proceeding slower than it would be when the modules were new. Back then, all of their connections were in a nice, tidy loom that put the junctions just where you needed them. Since we're building from scratch with bare cabling and no computer core, I have to crimp all the connections myself as I go, unit by unit. Here's the shield board wired up and ready to slot in, while I hold the camera awkwardly under my chin. (You're welcome.)
The next three control units I installed are, from right to left, the torpedo staging board, the targeting computer keypad, and the phaser control board. Notice the integrated tactile switches, which are mechanical safety interlocks--the murder of the Excalibur crew by a completely automated M5 system on stardate 4731 began a design dictum that humans shall always have the ultimate call when it comes to weaponry.
The boards all clip in from underneath, and are released by slipping a shim down along the edges.
While I continue to install the controls, Sam gets to work hanging the gangway access door. Here, he's assembling the hydraulic strut and latch that operates the door. Meanwhile, Ernie and Mike are installing the remainder of the outer shell and access panels: everything we have to do back in the corridor is (finally) done.
I'm holding the last control unit to install--the shield bias control board. All that remains inside the console is to crimp the connections to the big screen and hook it up. The other controls on the panel are, from left to right: the main power switch, the assign keypad, two displays for power levels and assignment, and the comm panel. I also attached the glare hood to the holomonitor.
The time of truth has arrived! The computer is patched in, the power ramped up (slowly, with a wary eye on that battery) and, holding my breath, I touch the main power button.
I can't keep the grin off my face as the relays click softly behind the wall and the displays flicker to life. I can't wait to show you each panel and step you through just what it takes to blow a hole clean through a D7!...but alas, patience must prevail. All in its time, however! We still have much to build first.
Fortunately, most of the time-consuming modules are now behind us. The standing stations, as well as the communication and engineering stations, use standardized parts little-changed from the original Phase II design, and should go up quickly. And after a bite of lunch, we'll start on those.

The large screen is a unique design among the bridge display systems. It is a flat panel, high resolution vector display with a neutral matte finish high persistence coating. It is able to display large amounts of targeting and acquisition data with lossless clarity in the sub-nanometer range. The lower part of the screen contains a viewport directed at the officer's seated eye level that can display targeting overlays and real-time 3D images via a high-resolution holomonitor mounted behind the screen.
The light box is a full-spectrum flat unit, no different from the standard general illumination used throughout Starfleet vessels. The emitter is angled forward to throw light over the shoulder of the operator. The angle and intensity of the light is adjustable to a limited degree. The assembly rests in place within a frame for ease of access.

The holomonitor mount is accessed from the corridor and fits onto brackets fastened to the back of the display screen. The monitor is long, rather heavy, and awkward to hold with no convenient place to grab it. It's very delicate, cannot be adjusted in situ, and mounts in a place that's slightly above eye level and slightly less than arm's reach away. Not to mention it's an old, obsolete, rare, and expensive component. In short, wrangling it in place is an absolute beast. Just a perfect job, in other words, for poor Ernie!

While Ernie wrestles behind the shell in the dark, cramped recesses, I have the much more pleasant job of installing the control surfaces. Here, I'm setting in the torpedo load status display. It locks into place with toggles under the face of the control board, as you can see me doing here.

The iconic shield status display fits into the corner of the cave above the control board. It's a tight friction fit to allow it to be somewhat adjustable. It, like all of the bridge control or display units, was Phase II designed to be self-contained, to the extent that it only requires one power and one data connection to operate.
Because of the wiring we're using, my work here is proceeding slower than it would be when the modules were new. Back then, all of their connections were in a nice, tidy loom that put the junctions just where you needed them. Since we're building from scratch with bare cabling and no computer core, I have to crimp all the connections myself as I go, unit by unit. Here's the shield board wired up and ready to slot in, while I hold the camera awkwardly under my chin. (You're welcome.)

The next three control units I installed are, from right to left, the torpedo staging board, the targeting computer keypad, and the phaser control board. Notice the integrated tactile switches, which are mechanical safety interlocks--the murder of the Excalibur crew by a completely automated M5 system on stardate 4731 began a design dictum that humans shall always have the ultimate call when it comes to weaponry.
The boards all clip in from underneath, and are released by slipping a shim down along the edges.

While I continue to install the controls, Sam gets to work hanging the gangway access door. Here, he's assembling the hydraulic strut and latch that operates the door. Meanwhile, Ernie and Mike are installing the remainder of the outer shell and access panels: everything we have to do back in the corridor is (finally) done.
I'm holding the last control unit to install--the shield bias control board. All that remains inside the console is to crimp the connections to the big screen and hook it up. The other controls on the panel are, from left to right: the main power switch, the assign keypad, two displays for power levels and assignment, and the comm panel. I also attached the glare hood to the holomonitor.

The time of truth has arrived! The computer is patched in, the power ramped up (slowly, with a wary eye on that battery) and, holding my breath, I touch the main power button.
I can't keep the grin off my face as the relays click softly behind the wall and the displays flicker to life. I can't wait to show you each panel and step you through just what it takes to blow a hole clean through a D7!...but alas, patience must prevail. All in its time, however! We still have much to build first.
Fortunately, most of the time-consuming modules are now behind us. The standing stations, as well as the communication and engineering stations, use standardized parts little-changed from the original Phase II design, and should go up quickly. And after a bite of lunch, we'll start on those.