1) why wouldn't it break per impact?
2) does it really make those sound? or did someone add the sound after the video is filmed?
3) how do the saber knos as per ea. contact, the light changes and w/ the growing light?
Polycarbonate is VERY strong and flexible. So long as you're mainly hitting it with just more polycarbonate, then it'll hold up just fine. Indeed the more likely point of failure isn't going to be the tube itself, but the connection point to the hilt.
Which sounds like a problem with the adhesive breaking down rather than the polycarbonate itself. I've never really looked into it, but one assumes the tips are a separate piece that gets bonded on, as manufacturing a semi-enclosed cylinder is way more complicated than manufacturing open tubes and then capping them. I wouldn't be shocked if at least some of them just have silicone rubber tips for safety.Or the end cap will come off - I had that issue with one of my Ultrasaber blades, and I don't even engage in fights.
Any UV/black light?
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