I want a TNG door in my house and I would love to buy a real set door, but that is not in the budget. There was also a fellow who sold door skins online but I believe he is out of business so I suppose I have to make my own. The problem I am hoping someone here might be able to help me with is the material. I want the door to split in the center, be light weight, not bow, be smooth, paintable, rigid and strong enough so if someone tripped into the door, my project would not be ruined. As for accuracy, I am not going for replica quality however I want to come as close to it as a few hundred will allow. Does anyone have any suggestions or know how the set doors were built in the series? Thanks for any advice and tips.