Both Frakes and Troy were so overweight that their old uniforms would have looked like catsuits. I bet they went at least two sizes up for TATV.
I don't have the patience to read all 22 pages on this thread to see if it's already been mentioned but I must say that when it comes toVulcan women, young T'Pau is a super cutie! The episodes about the Vulcan revolution are the best in the series. Not only that but she sings well too; I've had her album for years and still play it.